Making Beautiful and Useful Objects from Metal
With the right tools and knowledge, you can cut, shape, weld, forge, or machine metal into as many things as you can imagine. BARN’s Metal Fabrication studio has the instructors and tools to give you access to all these techniques.
Read on to learn more about what you can do in the three main metal shops: machine, welding and plasma, forge and foundry, and sheet metal shops. Each shop has a skilled team of monitors and instructors with many years of experience and know-how. With some instruction and practice, you’ll be ready to join our Open Studios and use the equipment on your own projects!
Getting Started in the Studio
Metal Fabrication Calendar
- May 13, 2025
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Machine Shop: Make a Bolt (Intro to the Lathe)
May 13, 2025 6:00 pm - 8:30 pm
Metal Fabrication Studio
- May 14, 2025
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Forge: Fundamental Blacksmithing Skills
May 14, 2025 12:30 pm - 3:30 pm
Concrete Apron Outside BARN's Welding Shop -
Foundry: Pattern Making for Metal Casting
May 14, 2025 6:00 pm - 7:30 pm
Offsite: Jeff Oens Studio, 8893 Three Tree Lane, Unit #1, Bainbridge Island, WA, 98110
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- May 15, 2025
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Foundry: Pattern Making for Metal Casting
May 15, 2025 6:00 pm - 7:00 pm
Offsite: Jeff Oens Studio, 8893 Three Tree Lane, Unit #1, Bainbridge Island, WA, 98110 -
Machine Shop: Make a Nut (Intro to the Mill)
May 15, 2025 6:00 pm - 9:00 pm
Metal Fabrication Studio -
Welding: Introduction to Metal Inert Gas Welding (MIG #1)
May 15, 2025 6:00 pm - 8:30 pm
Welding & Sheet Metal Shop
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- May 17, 2025
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Welding: Open Studio for Plasma, Sheet Metal, and Welding
May 17, 2025 10:00 am - 12:30 pm
Welding & Sheet Metal Studio -
Forge: Open Studio for the Forge
May 17, 2025 12:00 pm - 3:00 pm
Concrete Apron Outside BARN's Welding Shop
- May 18, 2025
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Welding: Layout and Cut Numbers with the CNC Plasma Cutter
May 18, 2025 12:00 pm - 4:00 pm
Welding & Sheet Metal Shop
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- May 19, 2025
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Welding: Open Studio for Plasma, Sheet Metal, and Welding
May 19, 2025 1:00 pm - 3:30 pm
Welding & Sheet Metal Studio
Machining
Often used on metal, machining is a process in which a material is cut, drilled, or milled to precise specifications using specialized machines. BARN’s well-equipped Machine Shop can be used to repair parts, fabricate new parts, or 3D-print a component. The machines are controlled either manually or by CNC (computer numerical control).
As important as the machines are, the experience of imagining solutions to challenging problems is an activity eagerly engaged and shared by BARN’s Metal Fabrication community. If you’ve a specific challenge, drop by the Machine Shop and engage one of the Monitors; they’ll work to help you come up with a solution.
Sheet Metal
Sheets of metal can be cut, shaped, and bonded together in this multi-function shop. Cutting and shaping can be done with hand tools, as well as larger machines such as pan brakes, shears, slip rolls, and English wheels, all of which we have in our sheet metal shop. Project-oriented classes can build skills by making household items, automotive parts, or freestyle art.
Welding and Plasma Cutting
BARN’s focus is on two primary welding processes: MIG and TIG. MIG (Metal Inert Gas) welding is the easiest to learn and the most versatile. It has wide application from garden art to furniture to structures. TIG (Tungsten Inert Gas) welding is more challenging but is more versatile as many types of metal can be welded, not just steel or aluminum.
Plasma Cutting is a technique of cutting electrically conductive metals (steel, stainless steel, aluminum, brass, titanium, and copper), both thick and thin. The plasma torch can be controlled manually or through CNC (computer numeric control) to make precision cuts through metal.
Foundry & Forge
A foundry uses a furnace to melt metal that is then poured into forms, creating objects of both art and utility. BARN’s melt furnace and casting events are held off site, while the pattern-making and finishing classes are conducted at BARN’s main facility. With the guidance of experienced instructors, participants learn the basic skills of sand casting – pattern making, molding, pouring, and finishing. Breaking a fresh casting out of a cooling form is a true joy to experience.
Blacksmithing or forging is the process of heating metal in a forge, then forming that hot metal with anvil, hammer and tongs. This artisanal craft has evolved from an essential skill of the Iron Age through Colonial times to modern-day art. BARN is working to further develop its Forge program from basic to advanced skills in blacksmithing. It’s a great way to experience a small part of our ancestors’ lives.
Upcoming Metal Fabrication Events
Open Studio
Work on your own projects after attending a studio orientation. Learn more »
FAQ
Wondering where to start in the Metal Fabrication Studio? Read our FAQ »
Volunteer
Volunteers keep our studio running smoothly. View opportunities »
Metal Fabrication Resources
Join our Facebook group
Join our community on BARN Circle
Contact Us
Message us using our form
Metal Fabrication office phone: 206-842-4475 x207
Andy Dupree
Metal Fabrication Studio Lead
Metal Fabrication News
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This past Saturday, BARN was buzzing with activity as we hosted our first-ever Fix-It Fair, bringing together skilled volunteers and community members in the ...Full story »
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Metal: Restoration of the Maypole Braider
Hey, all you Metal-Fabbers, here’s your October edition of the Metal-Fab newsletter. Restoration of the Maypole Braider We finished several projects as summer came to a close. ...Full story »
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