Making Beautiful and Useful Objects from Metal
With the right tools and knowledge, you can cut, shape, weld, forge, or machine metal into as many things as you can imagine. BARN’s Metal Fabrication studio has the instructors and tools to give you access to all these techniques.
Read on to learn more about what you can do in the three main metal shops: machine, welding and plasma, forge and foundry, and sheet metal shops. Each shop has a skilled team of monitors and instructors with many years of experience and know-how. With some instruction and practice, you’ll be ready to join our Open Studios and use the equipment on your own projects!
Getting Started in the Studio
Metal Fabrication Calendar
- June 30, 2025
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Welding: Open Studio for Plasma, Sheet Metal, and Welding
June 30, 2025 1:00 pm - 3:30 pm
Welding & Sheet Metal Studio
- July 2, 2025
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Foundry: Pattern Making for Metal Casting
July 2, 2025 6:00 pm - 7:30 pm
Offsite at Jeff Oens Studio, 8893 Three Tree Lane, Unit #1, Bainbridge Island, WA, 98110
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- July 5, 2025
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Welding: Open Studio for Plasma, Sheet Metal, and Welding
July 5, 2025 10:00 am - 12:30 pm
Welding & Sheet Metal Studio -
Forge: Open Studio for the Forge
July 5, 2025 12:00 pm - 3:00 pm
Concrete Apron Outside BARN's Welding Shop
- July 6, 2025
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Welding: Practical Brazing and Silver Soldering
July 6, 2025 2:00 pm - 4:30 pm
Welding & Sheet Metal Shop
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Machining
Often used on metal, machining is a process in which a material is cut, drilled, or milled to precise specifications using specialized machines. BARN’s well-equipped Machine Shop can be used to repair parts, fabricate new parts, or 3D-print a component. The machines are controlled either manually or by CNC (computer numerical control).
As important as the machines are, the experience of imagining solutions to challenging problems is an activity eagerly engaged and shared by BARN’s Metal Fabrication community. If you’ve a specific challenge, drop by the Machine Shop and engage one of the Monitors; they’ll work to help you come up with a solution.
Sheet Metal
Sheets of metal can be cut, shaped, and bonded together in this multi-function shop. Cutting and shaping can be done with hand tools, as well as larger machines such as pan brakes, shears, slip rolls, and English wheels, all of which we have in our sheet metal shop. Project-oriented classes can build skills by making household items, automotive parts, or freestyle art.
Welding and Plasma Cutting
BARN’s focus is on two primary welding processes: MIG and TIG. MIG (Metal Inert Gas) welding is the easiest to learn and the most versatile. It has wide application from garden art to furniture to structures. TIG (Tungsten Inert Gas) welding is more challenging but is more versatile as many types of metal can be welded, not just steel or aluminum.
Plasma Cutting is a technique of cutting electrically conductive metals (steel, stainless steel, aluminum, brass, titanium, and copper), both thick and thin. The plasma torch can be controlled manually or through CNC (computer numeric control) to make precision cuts through metal.
Foundry & Forge
A foundry uses a furnace to melt metal that is then poured into forms, creating objects of both art and utility. BARN’s melt furnace and casting events are held off site, while the pattern-making and finishing classes are conducted at BARN’s main facility. With the guidance of experienced instructors, participants learn the basic skills of sand casting – pattern making, molding, pouring, and finishing. Breaking a fresh casting out of a cooling form is a true joy to experience.
Blacksmithing or forging is the process of heating metal in a forge, then forming that hot metal with anvil, hammer and tongs. This artisanal craft has evolved from an essential skill of the Iron Age through Colonial times to modern-day art. BARN is working to further develop its Forge program from basic to advanced skills in blacksmithing. It’s a great way to experience a small part of our ancestors’ lives.
Upcoming Metal Fabrication Events
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Metal Fabrication:
Foundry: Patternmaking for Metal Casting (1st of 3 Foundry classes)
Jul 2, 2025 6:00pm -
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Open Studio
Work on your own projects after attending a studio orientation. Learn more »
FAQ
Wondering where to start in the Metal Fabrication Studio? Read our FAQ »
Volunteer
Volunteers keep our studio running smoothly. View opportunities »
Metal Fabrication Resources
Join our Facebook group
Join our community on BARN Circle
Contact Us
Message us using our form
Metal Fabrication office phone: 206-842-4475 x207
Andy Dupree
Metal Fabrication Studio Lead
Metal Fabrication News
Metal: Restoration of the Maypole Braider
Hey, all you Metal-Fabbers, here’s your October edition of the Metal-Fab newsletter. Restoration of the Maypole Braider We finished several projects as summer came to a close. ...Full story »
Facilities Updates: Barn Doors, New Tables
Volunteers from BARN's Woodworking & Small Boatbuilding and Metal Fabrication studios have been sprucing up the building’s common areas. You may have noticed the beautiful new "barn doors" ...Full story »
Community Service: Prayer Wheel Restoration
Volunteers from BARN's Metal Fabrication Studio are hard at work repairing the bronze prayer wheel from Bainbridge Island's Halls Hill Lookout. A broken component was preventing the ...Full story »
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